The width of the partition board has to be a bit smaller than the width of the briefcase. In my (brief)case 42,5cm. The height can be the full length of the gusset or a bit shorter. I chose to make it a bit shorter. The corners at the bottom are cut off so that they do not collide with the folds in the gusset. The top edge is beveled and burnished. To add functionality to the bag a pocket and a pen holder will be sewn on the board. The pocket is cut according to the pattern and the edges are sanded and burnished. Because I am using thin leather, it is not possible to bevel the edge but a light sanding will do. The edge is then burnished as normal but instead of having the leather hanging over the edge of the table it is now a few mm from the edge.
Showing posts with label partition board. Show all posts
Showing posts with label partition board. Show all posts
25 Oct 2015
24 Oct 2015
Sewing partition board to gusset
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In all projects there are things you do not look forward to. Gluing and sewing the partition board to the gusset is one of them. The reason is that it did not went well last time I did it. I had huge problems keeping the edge of the partition board up against the gusset. When I then sewed it I did not penetrate the board having to pull out stitches and forcing the partition board in place. It was a real mess.
Having learned from my mistakes I now have a thought of bullet proof approach... I hope. The ingredients to success are lots of contact cement, two strips of wax paper and four paper clamps.
Last time I think I was a bit stingy with the contact cement. This time around I made sure that there were plenty of surface covered with glue. I marked a line around 7 mm from the edge and sanded it to help the cement get a better grip. The folds of the gusset were also covered with a fair amount of cement. Make sure that you do not go all the way up to the top unless your partition board also does.
To avoid that the sides would get stuck while inserting the partition board I covered them with a strip of wax paper held in place with paper clamps. This worked exactly as I had hoped for. The partition board glided right down the gusset without issues.
After removing the paper clamps in one side you pull the wax paper up a few cm and press and pinch the gusset around the partition board. Make sure that the partition board goes all the way out to the gusset.
I put a small mark to help guide in the board when gluing it to the gusset
The gusset need a mark as well. The right mark was placed wrong so it is the left one that is correct
Scribe a line around 7 mm from the edge along all 3 sides of the gusset (not the top)
Having learned from my mistakes I now have a thought of bullet proof approach... I hope. The ingredients to success are lots of contact cement, two strips of wax paper and four paper clamps.
Last time I think I was a bit stingy with the contact cement. This time around I made sure that there were plenty of surface covered with glue. I marked a line around 7 mm from the edge and sanded it to help the cement get a better grip. The folds of the gusset were also covered with a fair amount of cement. Make sure that you do not go all the way up to the top unless your partition board also does.
To avoid that the sides would get stuck while inserting the partition board I covered them with a strip of wax paper held in place with paper clamps. This worked exactly as I had hoped for. The partition board glided right down the gusset without issues.
After removing the paper clamps in one side you pull the wax paper up a few cm and press and pinch the gusset around the partition board. Make sure that the partition board goes all the way out to the gusset.
I put a small mark to help guide in the board when gluing it to the gusset
The gusset need a mark as well. The right mark was placed wrong so it is the left one that is correct
Scribe a line around 7 mm from the edge along all 3 sides of the gusset (not the top)
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